Nruam Mixing Fracturing Unit
Kev cog qoob loo txuas ntxiv yog tsim los rau kev npaj tas li ntawm hydraulic fracturing kua ncaj qha thaum lub sijhawm ua haujlwm. Lub kaw lus ntim dej, cov ntaub ntawv qhuav thiab kua tshuaj ntxiv, sib tov thiab muab cov tshuaj tiav rau cov khoom siv hydraulic fracturing.
Specifications Txheej txheem cej luam
|
Parameter |
Technical specification (kev teeb tsa ib txwm) |
|
Hom khoom siv |
Nruam sib xyaw cog |
|
Scope ntawm daim ntawv thov |
Fracturing thiab stimulation (Slickwater, cross-linked gels, linear gels) |
|
Kev sib xyaw ua haujlwm |
Mus txog 120 bpm (19 m3 / min) nruam ntws (kho tau) |
|
Kev siv dej |
Los ntawm 10 mus rau 120 bpm (los ntawm 1.6 mus rau 19 m3 / min) |
|
Qhuav hmoov muab |
0 mus rau 30 kg / min (polymer qhuav / kev sib txhuam reducer) |
|
Kua additive channels |
Los ntawm 4 mus rau 8 high-precision dosing circuits |
|
Flow ntau yam ntawm cov kua additives |
Los ntawm 0.5 mus rau 60 l / min ib channel |
|
Dosing raug |
+/- 1.0% lossis siab dua rau cov kua dej ntxiv; +/- 1.5% rau cov hmoov qhuav |
|
stirring txoj kev |
High shear dav hlau dispersion nrog dynamic / static mixing |
|
Hydration system |
Multi-section hydration tank nrog qis shear sib tov |
|
Mixing ntim ntim |
Los ntawm 5 mus rau 15 m3 (xws li lub sij hawm hydration) |
|
Tswj qhov system |
Siemens/Allen{0}}Bradley PLC nrog ob lub 15 "HMI kov vaj huam sib luag |
|
Fais fab mov |
Hydraulic tsav / Diesel cav / Fais lub cev muaj zog 380V-480V (3 theem) |
|
Ua haujlwm kub |
Los ntawm -40 ° C mus rau +55 ° C (arctic lossis tropical version) |
|
Kev tiv thaiv tawg |
Explosion-proof ATEX Zone 2 / Class I, Div 2 |
|
Kev xaiv installation |
Heavy ncej skid, tri-axle semi-trailer lossis tsheb chassis |
|
Cov qauv siv tau |
API Spec 11E / API Q1, ISO 9001, CE, IECEx / ATEX |
Cov ntsiab lus tseem ceeb ntawm qhov system
Pub thiab dosing ntawm cov khoom qhuav:Tiv thaiv kev tsim ntawm cov pob zeb uas tsis tau muab tshem tawm ("ntses ob lub qhov muag") vim cov ntsia hlau lossis gravimetric dispensers, pneumatic vibrators, aerators thiab cov plua plav tshem tawm.
Dosing ntawm kua additives:Kev xa tawm ntawm kev sib txhuam reducers, crosslinkers, destructors, biocides thiab av nplaum stabilizers siv cov twj tso kua mis zoo (iav, diaphragm, ntsia hlau) ua los ntawm cov khoom siv corrosion-resistant (316L SS, Hastelloy, PTFE, Viton).
Mixing thiab Hydration:Kev sib xyaw ua ke ntawm lub siab shear dav hlau tov rau instant hmoov ntub dej thiab ntau ntu dej tank kom tag nrho tso tawm polymer viscosity.
Saib xyuas thiab tswj:Mass (Coriolis) thiab electromagnetic flow meters, nyob rau hauv-kab viscometers thiab PLC automation rau dynamic saib xyuas ntawm chemical flow txheeb ze rau dej ntws.
Daim ntawv thov
Shale roj thiab roj:High-flow Slickwater thiab hybrid hydraulic fracturing ntawm ntau theem kab rov tav qhov dej.
Tight reservoir gas:Kev xa khoom ntawm cov kua nplaum uas muaj kuab heev thiab cov kab sib txuas sib txuas los thauj cov khoom siab ntawm cov khoom siv.
Traditional hydraulic fracturing:Ua hauj lwm nrog cov nqi nruab nrab thiab cov nqi siab nyob rau hauv ib qho kev txwv qhov dej pad.
Kev sib piv: Nruam sib xyaw vs. Batch Mixing
|
Parameter |
Kev sib xyaw tsis tu ncua |
Batch sib tov |
|
Lub sijhawm ua noj |
Txuas ntxiv thaum rub tawm |
Ua ntej nyob rau hauv lub tank chaw ua si |
|
Thaj chaw ntawm qhov chaw |
Compact (1 kev teeb tsa tsis yog lub roj teeb ntawm cov thawv) |
Loj (yuav tsum tau ntau 500 bbl ntim) |
|
Hloov daim ntawv qhia |
Lub sijhawm tiag tiag thaum ua haujlwm |
Kho ua ntej rub tawm txhua ntu |
|
Kev pheej hmoo ntawm kev puas tsuaj gel |
Tsawg (tshiab gel tam sim ntawd nkag mus rau hauv lub qhov dej) |
Siab (gel poob khoom thaum lub sij hawm ntev cia) |
|
Pov tseg tshuaj thiab dej |
Yam tsawg kawg nkaus (sib tov nres tam sim ntawd thaum nres) |
Siab (tsis siv gel yuav tsum tau muab pov tseg) |
Ntau lawm thiab Hoobkas Txais Kev Xeem
Manufacturing thiab painting:Welded txhawb nqa ncej rau AWS D1.1, siab siab piping rau ASME B31.3, anti-corrosion txheej C5-M rau aggressive tej yam kev mob.
FAT Program:Hydro kev kuaj ntawm manifolds, calibration ntawm qhuav khoom feeders xws li 10% mus rau 100%, kev ntsuam xyuas ntawm interlock thiab kaw thaum muaj xwm ceev (ESD) systems, thiab ib tug 2-teev nruam hydraulic xeem.
Cov lus nug nquag
Q: Dab tsi yog qhov txiaj ntsig tseem ceeb ntawm kev sib xyaw ua ke ntawm kev sib xyaw ua ke?
A: Kev sib xyaw tsis tu ncua ua rau cov kua dej tawg ntawm qhov xav tau, tshem tawm qhov xav tau ntawm lub tank loj, txo cov gel degradation, tiv thaiv cov tshuaj khib nyiab thiab cia cov kua dej viscosity hloov thaum lub sij hawm txhaj tshuaj.
Q: Yuav ua li cas lub kaw lus tswj cov polymers qhuav tsis ua rau pob (ntses qhov muag)?
A: Lub tsev yog nruab nrog lub precision auger lossis gravimetric qhuav khoom feeder thiab lub siab shear dav hlau sib xyaw taub hau. Qhov no ua kom ntseeg tau tias txhua cov hmoov hmoov yog tam sim ntawd thiab sib npaug wetted ua ntej nkag mus rau hauv lub hydration reservoir.
Q: Lub tsev puas tuaj yeem koom ua ke rau hauv ib qho chaw thib peb ntawm frac fleet?
A: Yog. Kev sib txuas tsis sib xws - manifold dimensions (piv txwv li BPC Fig 1502/202), kev khiav hauj lwm siab, hydraulic thiab hluav taws xob connectors, nrog rau kev sib txuas lus raws tu qauv (Modbus TCP/IP, Ethernet/IP, PROFIBUS) - tau yoog rau koj cov khoom siv thiab chaw nres tsheb tswj.
Q: Puas yog cov cuab yeej tsim nyog siv rau hauv huab cua huab cua thiab qhov chaw tawg?
A: Yog. Muaj nyob rau hauv qhov kub thiab txias ntawm -40 deg C txog +55 deg C, nrog rau ATEX Zone 2 lossis Class I, Div 2 certified xaiv.
Q: Cov ntaub ntawv dab tsi xav tau kom tau txais cov lus pom zoo (TCP)?
A: Txhawm rau xam cov kev teeb tsa thiab tus nqi, qhia tias: qhov kev npaj txhaj tshuaj txaus (bpm lossis m3 / min), hom thiab chemistry ntawm cov polymer, cov npe ntawm cov kua dej ntxiv, cov xwm txheej huab cua, hom kev tua (skid, semi-trailer lossis chassis) thiab lub zog tsis muaj zog.
Cim npe nrov: nruam fracturing mixing cog, Tuam Tshoj nruam fracturing mixing cog manufacturers, lwm tus neeg, Hoobkas
