Txawb mixing unit (blender) rau hydraulic fracturing: meej sib tov thiab muab khoom ntawm proppant
Txawb mixing unit (blender) rau hydraulic fracturing (fracturing) - yog lub teb system tsim los rau dosing, mixing thiab muab cov cab kuj cov kua, proppant thiab tshuaj additives ua ntej lawv yuav pumped rau hauv lub qhov dej los ntawm high-pressure twj.
Nyob nruab nrab ntawm cov kua, proppant thiab chemical supply systems, lub blender muab cov khoom tiav ncaj qha mus rau qhov nkag ntawm cov twj tso kua mis siab. Nws txoj haujlwm txiav txim siab qhov ruaj khov ntawm kev sib xyaw ua ke, qhov tseeb ntawm qhov kev xav tau ntawm qhov xav tau, kev tswj qhov ceev thiab qhov txuas ntxiv ntawm cov txheej txheem txhaj tshuaj.
Cov yam ntxwv tshwj xeeb thiab cov kev xaiv xaiv
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Yam ntxwv |
Cov kev cai xaiv |
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Slurry Rate |
Kev khiav hauj lwm zoo thiab siab tshaj plaws (BPM / m3 / min) |
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Proppant pub tus nqi |
Yam tsawg kawg nkaus, ib txwm thiab siab tshaj plaws ceev (lb / min / kg / min) |
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Propant concentration |
Lub hom phiaj thiab qhov siab tshaj plaws (PPA / kg / m3) |
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Tshem Tawm Siab |
Yuav tsum muaj kev txhawb siab rau cov twj siab siab (psi / MPa) |
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Mixer kev ua tau zoo |
Yuav tsum tau ntim ntawm qhov sib tov thiab khaws lub sijhawm ntawm cov kua hauv lub thawv |
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Proppant tank ntim |
Ua hauj lwm ntim ntawm proppant loading cycles |
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Ua kua additive system |
Number of dosing channels thiab twj tso kua mis ntau yam |
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Qhuav additive system |
Feeder muaj peev xwm thiab dosing raug qhov ntau |
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Suction Pump |
Inlet flow, siab thiab kua compatibility |
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Tso Dej Pump |
Qhov hluav taws xob ntws, lub taub hau siab thiab kev sib koom tes nrog hydraulic fracturing twj |
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Flow ntsuas |
Yuav tsum tau muaj tseeb thiab kev khiav hauj lwm ntau ntawm flowmeter |
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Kev ntsuas ceev |
Nruam online - saib xyuas qhov ceev (Coriolis lossis tsis tiv tauj) |
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Tswj qhov system |
Phau ntawv, semi-automatic los yog tag nrho tej thaj chaw deb interface |
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Carrier Hom |
Chassis, semi-trailer lossis modular skid |
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Nruab lub zog |
Deck cav, central hydraulic system lossis hluav taws xob tsav |
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Thauj qhov ntev |
Kev txwv tsis pub muaj tsheb khiav thiab qhov chaw zoo |
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Ua haujlwm hnyav |
Tag nrho shipping hnyav, qag loads thiab lifting yuav tsum tau |
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Cov ntsiab lus ntawm Kev Siv |
Qhov kub thiab txias (ntawm -40 ° C txog +55 ° C), qhov siab thiab plua plav |
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Ua raws li |
API Spec 6A/11E, ASME Section VIII, ISO 9001, yeem ATEX/IECEx |
Proppant muab thiab dosing
Lub tshuab dosing system muab kev tswj xyuas cov xuab zeb lossis cov khoom siv hluavtaws thoob plaws tag nrho cov txheej txheem hydraulic fracturing.
System Cheebtsam:
Nce ntim proppant txais hopper
Cov ntsia hlau conveyors ua los ntawm cov hlau tsis muaj zog
Hydraulic lossis hluav taws xob hloov pauv ceev tsav
Dosing tswj units rau kev tswj xyuas kom meej
Qib sensors thiab saib xyuas tus nqi noj zaub mov tiag tiag
Hnav cov ntaub resistant thiab hardfaced qhov chaw
Kev ntsuam xyuas cov cuab yeej yuav tsum tsom mus rau tag nrho cov kev ua haujlwm kho tau, tsis yog qhov siab tshaj plaws pub noj. Yam tsawg kawg uas tswj tau tus nqi ntws, cov tshuaj tiv thaiv lub sij hawm rau kev hloov cov concentrations thiab hloov lub sij hawm rau cov khoom hnav yog qhov tseem ceeb rau kev ua tau zoo.
Kua mixing thiab muab system
Qhov sib tov thiab twj tso kua mis sib xyaw ua ke cov kua dej, cov khoom siv thiab cov tshuaj ntxiv rau hauv qhov sib xyaw ua ke thiab xa nws nyob rau hauv kev txhawb siab rau cov twj tso kua mis siab.
Qhov tseem ceeb:
Kua Compatibility:Tsim los rau slickwater, linear thiab cross-linked gels.
Manifold kev sib tw:tso tawm manifolds, kev sib txuas qhov ntau thiab tsawg (piv txwv li, Daim duab 1502/1002) thiab kev khiav hauj lwm siab sib haum rau cov kev xav tau rau cov kab suction ntawm hydraulic fracturing twj.
Hnav tiv thaiv:Lub twj tso kua mis impellers, hnav daim hlau thiab lub luj tshib yog ua los ntawm high chromium cam khwb cia hlau los yog carbide coated rau tiv thaiv abrasive yaig hnav.
Tshuaj additive system
Dosing ntawm kua additives:multi-channel system nrog cais tshuaj-resistant dosing twj.
Dosing ntawm qhuav additives:hmoov av-pov thawj feeders rau cov tshuaj qhuav (kev sib txhuam reducers los yog gelling agents).
Flow Control:kaw dosing voj kev koom ua ke nrog lub ntsiab tswj system rau tsis siv neeg proportional hloov nyob rau hauv ndlwg thaum txaus tus nqi fluctuate.
Kev ntsuas thiab automation
Lub kaw lus tswj tswj cov kev khiav hauj lwm tsis thiab muab phau ntawv, semi-automatic lossis tag nrho tsis siv neeg ua haujlwm.
Tswj tsis tau:
Fluid flow thiab proppant mass flow
Real-time sib tov ceev
Tank theem, manifold siab thiab twj tso kua mis ceev
Dosing ceev ntawm tshuaj additives
Tswj kev ua haujlwm:
Tsis siv neeg tawm tswv yim ceev tswj rau programmatic nce nyob rau hauv proppant concentration
Muaj peev xwm ntawm cov chaw taws teeb tswj los ntawm qhov chaw tswj hwm (Data Van)
Tsis siv neeg ua tiav ntawm lub sijhawm ua haujlwm nrog qhov muaj peev xwm ntawm phau ntawv cuam tshuam
Real-time data logging, tswb tswj thiab kaw thaum muaj xwm ceev (ESD)
Hom mobile chassis
Raws li lub tsheb chassis (Tsheb-Mounted):Cov nroj tsuag sib xyaw yog sib xyaw ua ke ntawm lub tsheb hnyav chassis. Qhov zoo tshaj plaws rau kev ua haujlwm uas yuav tsum tau hloov chaw nyob nruab nrab ntawm qhov dej.
Raws li ib tug semi-trailer (Trailer-Mounted):mounted ntawm ib tug tshwj xeeb semi-trailer platform. Haum rau kev ua haujlwm loj uas xav tau lub zog ntau dua thiab muaj peev xwm.
Hauv skid version (Skid-Mounted):modular thav duab tsim rau tsau zoo pads, offshore platforms los yog customized thauj kev daws teeb meem.
Kev tswj xyuas zoo thiab kev lees paub ntau lawm
Cov ntaub ntawv engineering:General arrangement (GA) drawings, P&ID, hydraulic thiab hluav taws xob daim duab.
Kev tsim khoom zoo:Cov ntaub ntawv pov thawj (MTR), Cov txheej txheem vuam (WPS/PQR) thiab cov ntawv ceeb toom tsis muaj kev puas tsuaj (NDT).
Kev kuaj thiab tshuaj xyuas:Factory Acceptance Test (FAT) cov ntawv ceeb toom, daim ntawv pov thawj hydrotest thiab automation system calibration cav.
Cov txheej txheem thov kev thov
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RFQ Parameter |
Cov ntaub ntawv xav tau |
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Kev sib xyaw ua ke |
Kev khiav hauj lwm zoo thiab siab tshaj plaws (BPM / m3 / min) |
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Proppant yam ntxwv |
Proppant hom, particle loj thiab feem (piv txwv li, 20/40, 40/70, 100 mesh) |
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Proppant pub tus nqi |
Tsawg kawg thiab siab tshaj pub ceev (lb / min / kg / min) |
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Lub hom phiaj concentration |
Ib txwm thiab siab tshaj plaws propant concentration (PPA / kg / m3) |
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Qhov hluav taws xob siab |
Yuav tsum tau txhawb siab rau hydraulic fracturing twj (psi / bar) |
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Hom kua dej |
Slickwater, linear gels, cross-linked gels |
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Ntxiv cov channel |
Tus naj npawb ntawm cov kab ua kua thiab cov khoom noj khoom haus qhuav |
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Nyiam Chassis |
Nyob rau hauv lub chassis, ntawm ib tug semi-trailer los yog nyob rau hauv ib tug skid |
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Fais fab mov |
Deck motor, hydraulic system lossis hluav taws xob tsav |
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Automation qib |
Phau ntawv, semi-automatic lossis tsis siv neeg cov chaw taws teeb tswj |
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Cov ntsiab lus ntawm Kev Siv |
Ambient kub ntau, qhov siab, qhov chaw nyob |
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Yuav tsum muaj cov qauv |
API, ASME, ISO, CE / ATEX lossis qhov kev xav tau tshwj xeeb |
Cov lus nug nquag
Q: Lub luag haujlwm tseem ceeb ntawm hydraulic fracturing mobile mixing unit (blender) yog dab tsi?
A: Lub mobile fracturing blender meters thiab sib tov cov khoom nqa khoom, cov khoom siv thiab cov tshuaj ntxiv rau hauv qhov sib xyaw ua ke, thiab tom qab ntawd muab nws nyob rau hauv kev txhawb siab rau cov twj tso kua mis siab.
Q: Vim li cas yuav tsum xaiv cov khoom siv raws li qhov hloov tau ntau yam tsis yog qhov siab tshaj plaws?
A: Qhov siab tshaj plaws Flow (BPM) qhia qhov ua tau zoo tshaj plaws nkaus xwb. Cov sij hawm txhaj tshuaj feem ntau xav tau qis qis qis qis qis thiab tswj cov concentration meej.
Q: Dab tsi yog qhov txawv ntawm frac blender thiab lub siab siab frac twj tso kua mis?
A: Lub blender npaj, sib tov thiab dispenses qhov sib tov ntawm qis mus rau nruab nrab siab, xa mus rau lub twj tso kua mis. Lub twj tso kua mis frac high-pressure ces tsa lub siab ntawm qhov sib tov mus rau qhov tseem ceeb uas yuav tsum tau txhaj rau hauv kev tsim.
Q: Cov khoom siv coj los saib xyuas li cas thaum ua haujlwm nrog abrasive proppant?
A: Cov khoom siv siab heev - suav nrog cov augers, twj tso kua mis impellers, sib xyaw tank linings thiab manifold luj tshib - yog tsim los ntawm hnav-resistant alloys los yog cov ntaub ntawv hardfaced.
Q: Lub tshuab hluav taws xob puas tuaj yeem ua ke nrog cov chaw tswj hwm (Data Van)?
A: Yog. Niaj hnub nimno blenders yog nruab nrog automated tswj systems uas sib txuas lus nrog saib xyuas chaw nres tsheb los yog lub hauv paus tswj cov ntsiab lus siv kev lag luam tus qauv raws tu qauv, muab tej thaj chaw deb saib xyuas, tsis siv neeg khiav tswj thiab centralized cov ntaub ntawv logging.
Cim npe nrov: Tuam Tshoj mobile fracturing blender manufacturers, lwm tus neeg, Hoobkas
